Cartoon Network

02 December 2011

[DIY] Pallet cover and door metal cutting

 

Two completely unrelated questions please.

A door latch no longer aligns properly with the hole.  Not the dead bolt, just the locking door knob.  The latch part sits about 1/4" below the hole as best that I can tell.  The hole is integrated into a metal frame.  So I need to somehow expand the hole further down by that amount.  I guess I could either continue the vertical parts of the hole downward and then somehow bend in or punch out the lip that would sit horizontally.  Or perhaps I could find a metal spade bit and extend the hole a lot further down.  Anyway, any suggestions....there's a tool for everything.  Maybe there is a tool for extending a hole in a metal frame?  If not, should I look for metal blades for a jig saw or reciprocating saw or something?

I would like to cover the top of a pallet (about 4' x 4') with something solid (doesn't have to be thick, merely to cover the openings) that is inexpensive ($5 maybe) and preferably rain resistant.  Any out of box ideas?  If at all possible I'd prefer not to go the sheet lumber route.

Thank you.

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